
Platemaking & Cylinder Preparation
Platemaking & Cylinder Preparation
Every perfect print begins with flawless preparation. At İmaj Ambalaj, we set ourselves apart with our high-precision plate and cylinder preparation infrastructure, ensuring outstanding results in both flexographic and rotogravure printing. We know that no matter how accurate the color is, a surface that fails to transfer detail perfectly cannot reflect the true strength of your brand.
🧩 What Are Plates and Cylinders?
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Plate (Flexo): A flexible printing mold used in flexographic printing, engraved with the design and used to transfer ink to the substrate.
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Cylinder (Gravure): A metal roller used in rotogravure printing, where the design is etched directly onto the surface. Each color requires a separate cylinder.
These two components are the foundation of packaging print quality, and their preparation directly affects the final result.
🛠️ Our Preparation Process & Technological Capabilities
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High-resolution CTP (Computer-to-Plate) systems for plate production
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Deep-engraving gravure machines for micron-precise cylinder etching
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Digital proofing and layout software for error-free design positioning
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Automated cylinder polishing and balancing systems
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Recipe-based plate archiving to ensure consistency in reorders
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Pantone-matched prepress visualization to accelerate customer approval
🎯 Key Advantages
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High-detail transfer: Sharp reproduction of fine lines, gradients, and micro-text
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Optimized durability: Longer lifespan, lower costs over time
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Fast changeovers: Short setup times and stable quality for repeat jobs
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Consistent results: Identical output across every production run
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Fully integrated workflow: Seamless control from design to print
🖨️ Applications
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Flexo printing plates (labels, pouches, shrink sleeves, paper packaging)
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Gravure printing cylinders (high-volume food & cosmetics packaging)
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Specialty printing (metalized surfaces, holographic films)
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Transfer of brand-specific graphics, logos, text, and patterns
💬 Conclusion: Behind Every Great Print Lies Great Preparation
At İmaj Ambalaj, we view plate and cylinder preparation not just as a technical step, but as the artistic foundation of quality printing. With technology, consistency, and expertise, we ensure your brand is reflected with strength and precision in every print.
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